Worldover, AI operating system for substance-based businesses
    Worldover production schedule showing machines, shifts and scheduled operations across the day
    MRP to batch release, one connected record

    Manufacturers · Supplements

    A potency change, traced to every label and batch.

    Formulation, potency, testing and label stay aligned, so you can ship faster without breaking the claim.

    Without Worldover

    The label says 500mg at end of shelf life, and the only evidence of the overage that makes that true is a spreadsheet.

    Active potency varies by lot, the overage was set once, stability runs for months, and the label claim was signed off before any of it settled.

    • Permitted actives, forms and maximum levels differ by market, and the claim wording rules differ again.
    • Claim, formulation and test result sit in three places, so a potency change breaks the label quietly.
    • Shelf life and expiry are managed in the warehouse, not against the claim the product has to hold.

    You either over-dose actives you don't need to and give away margin, or under-dose and can't evidence the claim when a retailer or regulator asks.

    With Worldover

    Worldover connects the formulation, overage, incoming potency, stability results, label claim and cost on one product record.

    The claim on the label is evidenced by the data behind it.

    • Formulation, overage, incoming potency and label claim per serving sit on one record, so the claim moves with the data.
    • Stability and analytical results attach to the formulation version they belong to, not a separate tracker.
    • Permitted actives, maximum levels and claim wording are screened per target market before launch.

    MRP is the starting point, not the whole system

    Sell it. Plan it. Make it. Release it.

    Plan what production will really consume. Worldover MRP connects approved formulations, potency, overage, yield, expiry and line capacity, so blending, encapsulation, tableting and packing share one workable plan.

    1. 01

      Sell it

      An order becomes a plan.

      How it works

      Orders and demand become production requirements from the approved formula and BOM. A revised order stays connected to the affected jobs and material requirements.

    2. 02

      Plan it

      Stock and capacity are checked.

      How it works

      Usable stock, supplier lead times, equipment and shifts determine what's feasible, before you promise the date. Two customers need the same active and the same bottling line. Calculate requirements with assay and overage, check which lots remain usable on the run date, and review both orders against the available packing capacity.

    3. 03

      Make it

      Buying and production move together.

      How it works

      Purchase proposals and manufacturing jobs connect to the same customer commitment. Consumption and yields are recorded against the plan.

    4. 04

      Release it

      The batch earns its release.

      How it works

      QC evidence and release decisions stay linked to the batch and order. A completed batch isn't shippable until quality releases it.

    MRP · Planning and production

    Carry the plan into the batch.

    A revised order, delayed delivery or changed yield stays connected to the affected jobs, material requirements and customer commitments.

    Explore MRP

    ERP · Orders, purchasing and inventory

    Run the order, not the handovers.

    A receipt doesn't make a quarantined lot available. Purchasing sees the shortfall, planning sees the constraint and sales can review the customer date. Keep your finance system where it makes sense.

    Explore ERP

    Build your setup

    These are the modules we typicallyoffer to supplements manufacturers.

    Start with MRP: production planning and inventory. Build the wider operation around it with ERP, batch execution, R&D, PLM, quality and regulatory. The same product and lot records follow the work from brief to released batch.

    Configuration
    5 modules selected31% complete
    See my setup
    01

    MRP / MES

    Making and moving the product. Batch execution, planning, stock and the warehouse.

    Recommended

    Production Planning

    Scheduling from real machine, labour and material availability, with allergen-based sequencing for changeovers.

    • Production order management
    • Scheduling and capacity planning
    • Labour costing and allocation
    See it for supplements manufacturers
    Recommended

    Inventory Management

    Stock, purchasing and supplier management in one place, with AI order-quantity recommendations across MOQs and pack sizes.

    • Inventory overview
    • Stock and non-stock items
    • Request stock
    See it for supplements manufacturers
    Recommended

    MES

    Electronic batch records with in-process checks, dual signatures and lot traceability, because a failed batch is the whole vessel.

    • Electronic batch records
    • Three-level order structure
    • Dual-signature control
    See it for supplements manufacturers

    Demand Planning

    Forecast from real sell-through and feed proposed manufacturing jobs straight into the plan.

    See it for supplements manufacturers

    Warehouse Management

    Locations, scanned movements and FEFO picking, so expiries don't become write-offs.

    See it for supplements manufacturers
    02

    R&D / PLM

    The product and formulation foundation. Where most customers start, because everything else reads from it.

    Recommended

    PLM

    The product record with a full BOM across formulation, components and artwork, so a change is assessed before it reaches the floor.

    • Products
    • Product specific workflows
    • Product table management
    See it for supplements manufacturers
    Recommended

    R&D Lab Software

    Formulations with live cost, regulatory screening and generated declarations, rather than a cost sheet built last quarter.

    • Raw materials workflow management
    • Composition management
    • Table management
    See it for supplements manufacturers

    QMS

    Change control, CAPA, training and document control with 21 CFR Part 11 records.

    See it for supplements manufacturers

    Testing Management

    Protocols, schedules and results feeding the release decision directly, so batches stop waiting on a spreadsheet.

    See it for supplements manufacturers
    03

    ERP

    The financial backbone, running on the same substance-aware records.

    ERP

    Finance on the same records as production, so cost per unit is a number rather than an estimate.

    See it for supplements manufacturers

    FP&A

    Budgets, rolling forecasts, variance analysis and scenario planning built from live cost.

    See it for supplements manufacturers

    What we wouldn't sell you

    • Quote Management: Bespoke BOM quoting is a contract manufacturing problem, not an own-product one.

    Your setup

    Production Planning + Inventory Management + MES + PLM + R&D Lab Software

    5 of 16 connected31%

    What it connects

    Briefs, stage-gates, formulation work, trials, approvals and the launch date behind them.

    How the workflow changes

    Every launch runs to a template with owners and gates, and the technical work sits inside it. Slippage shows up as a date on a project, not as a surprise in a meeting.

    Scope note

    Clinical trial management and dietary intake modelling are out of scope; the focus is operational supplement manufacturing.

    Book a demo of this setup

    Take this setup with you

    Get your setup as a PDF.

    The modules you've selected, what each one covers and how they connect, written up as a document you can share internally.

    Worldover supports connected regulatory workflows, product documentation, approvals and the operational data behind them. It isn't a regulatory consultancy service.

    Willow finds answers, prepares work and routes decisions using the live operating record. Material actions remain governed by permissions, approvals and audit history.

    5 selected

    See your setup

    Willow

    The AI colleague insideyour supplements manufacturer operation.

    Willow works from your orders, formulas, usable stock, supplier data and batches. It flags planning issues, prepares buying and production work, and helps quality and regulatory teams respond, with your people approving the decisions.

    Meet Willow

    Checks the plan

    Finds the material, capacity or release constraint behind an affected job or customer order.

    Prepares the work

    Prepares purchase proposals and manufacturing jobs from the current formula, usable stock and supplier context.

    Connects the response

    Drafts the QC follow-up, document update or customer reply against the affected records.

    Gets approved

    Scoped permissions, human approval for anything material and a full audit trail of every action.

    125+
    Enterprise customers across cosmetics, chemicals and supplements
    4 to 7
    Point systems typically retired, most within 6 months of go-live
    12 to 16 weeks
    To a live Phase 1, not a multi-year programme
    1 record
    Per substance, everywhere it appears

    Book a 30-minute slot

    Tell us where the friction sits today and we'll map the Worldover setup that removes it.

    Common questions

    What supplements manufacturer teamsask us most.

    Can we see true cost per unit?

    Cost is built from live formulation inputs, labour and recorded yield, so the number reflects what the batch actually consumed rather than what the cost sheet assumed.

    How does lot traceability work?

    Lots are captured at the point of picking and held against the batch record, so forward and backward traceability for a recall is a query, not a reconstruction.

    Do we have to adopt everything at once?

    No. Own-product manufacturers usually start with the product record and the lab, then add planning, batch records and warehouse in sequence.

    Will it handle yield reconciliation?

    Yes. Input, output, residue, samples and losses are recorded against the works order, so the difference is visible and attributable rather than absorbed.

    What software do supplement manufacturers need?

    Supplement manufacturers need formulation and specification control with overage and potency handling, MRP for planning against actual assay results, quality management for GMP batch release, and label compliance for claims and nutrient declarations. The core requirement is that incoming assay results feed the batch calculation rather than being recorded after the fact.

    How do you handle potency and overage in supplement manufacturing?

    Potency is handled by holding the label claim, the assay result for each incoming lot and the overage rule on the same record, so the quantity issued to a batch is calculated from the actual active content. Doing this in spreadsheets is the usual cause of failed release testing and rework.

    What does FSMA 204 mean for supplement manufacturers?

    FSMA 204 requires traceability records with key data elements at critical tracking events for listed foods, retrievable in a sortable electronic format within 24 hours of a request. In practice that means lot-level links from receipt through processing to dispatch, held as data rather than assembled from paperwork.