Worldover, AI operating system for substance-based businesses

    Cosmetics · PLM

    PLM for cosmetic contract manufacturers

    PLM for cosmetic contract manufacturers. One product record connects the customer brief, formula version, components, suppliers, claims and approvals, so what you make matches what was signed off.

    Today

    The formula that went to the customer for approval isn't the formula that reached the production floor, and nobody can say when it diverged.

    Generic PLM was designed for assembled goods with fixed part numbers. A cosmetic product is a substance in a pack, where an INCI change, a supplier swap or a fragrance reformulation changes the safety assessment, the label and the claim at the same time.

    With Worldover

    Worldover's cosmetics PLM connects the brief, formula version, raw material specifications, supplier documents, packaging components, claims and approvals to the batch that's eventually made.

    Every batch you release can be traced back to an approved formula version, with the documents that justified it attached to the record rather than sitting in a folder.

    What's in it

    What PLMdoes inside Worldover.

    The operational outcomes come first. Open any area to inspect the underlying controls, records and technical detail.

    Standards and regimes

    PPWR and EPR
    01PLMProducts with full BOMs across formulations, packaging components and artwork, plus configurable product workflows.
    • Products

      High-level products carrying a full BOM: formulations, raw materials, packaging components and artwork.

    • Product specific workflows

      Configurable product workflows, for example artwork approval or portal registrations, built from the same modules and document structures used elsewhere.

    • Product table management

      Customisable table views so you can organise products by your own coding systems, part numbers, types and costs.

    • Components library

      An infinitely nestable packaging library. A lid has a composition, joins a bottle to become a pack, and that pack can nest again as many layers deep as you need.

    • Components table management

      The same customisable views across your component library.

    • BOM management

      Build a full BOM across artwork, packaging, raw materials and formulations.

    02Packaging Specification ManagementPackaging specifications, artwork and EU packaging compliance.
    • Components library management

      Full specification management with nestable hierarchies: base components, sub-assemblies and finished packaging.

    • Artwork management

      Upload, version and approve artwork linked to components and products.

    • AI artwork review

      AI review of artwork against regulatory requirements, brand guidelines and packaging specifications.

    • Supplier specifications

      Supplier-provided packaging specs with linked documentation and approvals.

    • Component costing

      Multi-currency component costing with BOM roll-up.

    • Component table management

      Customisable component table views.

    03Supplier PortalsSuppliers add data and documents directly to the platform.
    • Direct supplier input

      Suppliers add data and documents straight into the platform rather than by email.

    One workflow, end to end

    A Wednesday in your technical team

    The difference isn't another isolated tool. It's the same work running from one live record.

    Where work breaks

    A BOM isn't a formula

    Legacy PLM stores a bill of materials as a list of parts. It has no concept of percentage composition, INCI, function, allowable use levels or restricted substances, so the version control it offers is version control of a document, not of a formula.

    Customer approvals live outside the system

    In contract manufacturing the customer signs off the formula, the pack and the claim. Those approvals arrive by email, so the record of what was agreed is separated from the record of what is made.

    Change is treated as an event, not a chain

    When a raw material is discontinued, the consequences run through the formula, the safety assessment, the label, the artwork and the customer approval. Document-based PLM tracks the change request, then leaves the chain to people.

    1. 01

      A supplier confirms that a preservative blend is being discontinued with three months of stock left.

    2. 02

      Today: someone exports the formula list, filters for the material, emails the affected customers, then waits for regulatory to re-check each product by hand.

    3. 03

      In Worldover: the material record shows every formula, product, customer and open order it touches, and which of those have live safety assessments and approved artwork.

    4. 04

      The technical team proposes a replacement once, and sees which products can accept it without a new assessment and which can't.

    5. 05

      Customers get a specific message per product rather than a generic warning, and the approval they return is attached to the new formula version.

    With Worldover

    1. 1

      Brief becomes a product record

      The customer enquiry, target market, pack format and claim intent are captured once and carried forward, not retyped into a development spreadsheet.

    2. 2

      Formula versions carry their evidence

      Each version holds its composition, raw material specifications, supplier documents, restricted substance checks and the trials that supported it.

    3. 3

      Approvals are recorded against a version

      Customer sign-off, safety assessment and artwork approval attach to the exact version they were given, so later changes are visible as changes.

    4. 4

      The approved version drives production

      Manufacturing works from the released version, and a batch record links back to it permanently.

    Connected inside Worldover

    One product workflow.Every consequence connected.

    Because Worldover holds the substance, not just the item code, the same preservative is one record whether it appears at 0.4% in a shampoo or 0.8% in a body wash. When its regulatory status, supplier document or use level changes, every formula that contains it's already connected. That's why an impact question takes seconds rather than a week of exports.

    Willow

    Useful AI starts with live operational context.

    Scoped permissions, human approval for anything material and a full audit trail of every action.

    • Which live products contain this raw material, and which of them have a customer approval in the last 12 months?
    • Show me every formula version change on this product since the last customer sign-off.
    • Which of our current formulas would fail if this ingredient's use limit dropped to 0.2%?

    Buyer confidence

    A specialist system, without a specialist-system rollout.

    Worldover combines detailed operational control with a practical route to a live first phase.

    50+
    Enterprise customers across cosmetics, chemicals and supplements
    4 to 7
    Point systems typically retired, most within 6 months of go-live
    12 to 16 weeks
    To a live Phase 1, not a multi-year programme
    1 record
    Per substance, everywhere it appears

    See it on your operation

    Book a 30-minute slot

    Give us the essentials, then choose a 30-minute slot directly in the right person’s calendar. We’ll use your workflow, products and documents, not a generic slide deck.

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