Worldover, AI operating system for substance-based businesses

    Manufacturers · Chemicals

    One supplier change, and you see every affected batch.

    Composition, cost and capacity sit on one record, so the margin you quote is the margin you keep.

    Today

    The reactor ran, the yield came in under plan, and the SDS on the customer portal still describes last year's composition.

    Composition, classification, cost per tonne, batch evidence and the documents you ship all move at different times, maintained by different people.

    With Worldover

    Worldover connects composition, classification and SDS output, live raw material cost, works orders, lot capture and yield on one record.

    The document you ship and the batch you shipped describe the same thing.

    The problem

    Why the work is slow today,and what's actually causing it.

    What the working day looks like now

    • 01Composition, including impurities at ppm, is maintained by hand, and classification is redone whenever someone notices it should be.
    • 02SDSs and labels are rebuilt per jurisdiction and language, and the distribution record is an email folder.
    • 03Yield, residue and cleaning losses are reconciled after the fact, if at all, so cost per tonne is an estimate.
    • 04Lot and location tracking is hard to follow through the site, so a recall question means reconstructing the route by hand.
    • 05Tonnage against registration bands is monitored in a spreadsheet, per substance and per legal entity.

    Why the current stack creates the problem

    • The ERP knows the order and the stock, but not the composition that drives classification, labelling and notification.
    • Change control happens after the change, so a raw material substitution can break classification, label and SDS at once.
    • Poison centre notifications and UFI codes fall out of step when composition moves beyond tolerance.
    • Cost per tonne is a guess, because yield, energy, labour and material cost live in different systems.

    The cost of doing nothing

    Margin per tonne stays unproven, documentation drifts from what you actually make, and a tonnage band or a restriction is discovered after it applies.

    How Worldover changes the workflow

    • Composition drives classification, labelling, the SDS and the poison centre submission, so one change updates all of them.
    • Works orders capture lots, in-process checks and yield, so cost per tonne is built from what the batch actually consumed.
    • Change control runs an impact assessment across affected products, documents and customers before the change.
    • Tonnage per substance and legal entity is tracked against band thresholds, with the next band visible before you reach it.

    Build your setup

    These are the modules we typicallyoffer to chemicals manufacturers.

    Own-product manufacturers carry R&D, production and commercial in the same P&L, so the priority is a connected record from formula to released batch to margin.

    Configuration
    2 modules selected13% complete
    See my setup

    Starting from IT. We've pre-selected the modules that function runs on. Add or remove anything below.

    01

    R&D / PLM

    The product and formulation foundation. Where most customers start, because everything else reads from it.

    Recommended

    PLM

    The product record with a full BOM across formulation, components and artwork, so a change is assessed before it reaches the floor.

    See it for chemicals manufacturers
    Recommended

    R&D Lab Software

    Formulations with live cost, regulatory screening and generated declarations, rather than a cost sheet built last quarter.

    Add to your setup

    QMS

    Change control, CAPA, training and document control with 21 CFR Part 11 records.

    See it for chemicals manufacturers

    Testing Management

    Protocols, schedules and results feeding the release decision directly, so batches stop waiting on a spreadsheet.

    See it for chemicals manufacturers

    Packaging Specification

    Component specs, artwork versioning and PPWR and EPR reporting on the packaging you ship.

    See it for chemicals manufacturers

    CRM

    Customer accounts and pipeline sitting next to the products and orders they relate to.

    See it for chemicals manufacturers

    AI Agents

    Automate supplier document collection, extraction and generation rather than adding headcount.

    • Credit-based usage
    • Monthly credit subscription
    • Upfront migration packs
    In your setup

    SDS Authoring

    Automated SDSs across GHS revisions, languages and jurisdictions.

    Only if: Your products are classified as hazardous or you ship chemicals to business customers.

    See it for chemicals manufacturers

    Supplier Portals

    Suppliers maintain their own documentation inside your system.

    Only if: You have enough suppliers that chasing documentation is somebody's job.

    See it for chemicals manufacturers
    02

    MRP / MES

    Making and moving the product. Batch execution, planning, stock and the warehouse.

    Recommended

    MES

    Electronic batch records with in-process checks, dual signatures and lot traceability, because a failed batch is the whole vessel.

    See it for chemicals manufacturers

    Inventory Management

    Stock, purchasing and supplier management in one place, with AI order-quantity recommendations across MOQs and pack sizes.

    See it for chemicals manufacturers

    Production Planning

    Scheduling from real machine, labour and material availability, with allergen-based sequencing for changeovers.

    See it for chemicals manufacturers

    Warehouse Management

    Locations, scanned movements and FEFO picking, so expiries don't become write-offs.

    See it for chemicals manufacturers

    Demand Planning

    Forecast from real sell-through and feed proposed manufacturing jobs straight into the plan.

    See it for chemicals manufacturers
    03

    ERP

    The financial backbone, running on the same substance-aware records.

    ERP

    Finance on the same records as production, so cost per unit is a number rather than an estimate.

    • General ledger
    • Accounts payable
    • Accounts receivable
    See it for chemicals manufacturers

    FP&A

    Budgets, rolling forecasts, variance analysis and scenario planning built from live cost.

    See it for chemicals manufacturers

    What we wouldn't sell you

    • Quote Management: Bespoke BOM quoting is a contract manufacturing problem, not an own-product one.

    Your setup

    ERP + AI Agents

    Add one more workflow to see how these three connect into a working system.

    Worldover's most useful combinations need at least three connected modules. Pick another card to reveal the workflow.

    Take this setup with you

    Get your setup as a PDF.

    The modules you've selected, what each one covers and how they connect, written up as a document you can share internally.

    Worldover supports connected regulatory workflows, product documentation, approvals and the operational data behind them. It isn't a regulatory consultancy service.

    Willow finds answers, prepares work and routes decisions using the live operating record. Material actions remain governed by permissions, approvals and audit history.

    2 selected

    See your setup

    Common questions

    What chemicals manufacturer teamsask us most.

    The questions that come up in nearly every conversation, answered plainly.

    Can we see true cost per unit?

    Cost is built from live formulation inputs, labour and recorded yield, so the number reflects what the batch actually consumed rather than what the cost sheet assumed.

    How does lot traceability work?

    Lots are captured at the point of picking and held against the batch record, so forward and backward traceability for a recall is a query, not a reconstruction.

    Do we have to adopt everything at once?

    No. Own-product manufacturers usually start with the product record and the lab, then add planning, batch records and warehouse in sequence.

    Will it handle yield reconciliation?

    Yes. Input, output, residue, samples and losses are recorded against the works order, so the difference is visible and attributable rather than absorbed.

    Chemicals manufacturers: the questions people search

    What software do chemical manufacturers need?
    Chemical manufacturers need production planning (MRP or ERP) that understands recipes, yields and by-products, quality and LIMS data tied to the lot, and regulatory tooling for REACH registration, CLP classification, SDS authoring and poison centre notifications. The deciding factor is whether classification and labelling update automatically when a raw material or composition changes.
    How do you keep safety data sheets current across markets?
    You keep SDSs current by authoring them from the substance and composition record rather than editing documents, so a change to a raw material re-triggers classification, regenerates every affected language and market version, and flags which customers received the superseded version. Manual document control is where most multi-market SDS programmes fail.
    Can ERP handle chemical production planning?
    Generic ERP handles the money and the stock but usually not potency, variable yields, co-products or quality holds, so planners rebuild the schedule in spreadsheets. Chemical production planning needs the formulation, quality status and regulatory status of a lot in the same model as the plan.

    The connected system

    When your systems work together,AI can finally be useful.

    Worldover is built as one operating system. The best version isn't a collection of modules; it's one record for every substance, product, batch and customer. Willow doesn't replace expert judgment. It removes the searching, re-keying and chasing that slow your teams down.

    See the AI operating system

    Go deeper

    Resources for chemicals manufacturer teams

    Request a demo

    Tell us where the friction sits today and we'll map the Worldover setup that removes it.